Inside Motomachi, the Toyota GR factory
To help meet its performance goals for the GR Yaris, Toyota has established a new production facility at its Motomachi factory, with a line dedicated to manufacturing GR sports cars. Instead of the traditional conveyor system, the body and assembly lines comprise a number of different cells connected by automatic guided vehicles.
Production of each vehicle calls for a large number of manual processes, for which Toyota uses a specialist team. The factory design and the talents of the workforce allow for high-precision assembly of highly rigid vehicle bodies to levels that are hard to achieve on standard production lines.
With its new manufacturing methods, the GR facility is capable of handling multi-type, small-volume production, without compromising productivity.
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